Classic AutoAir Perfect Fit-Elite Series Installationshandbuch

Installation Manual 1967-1968 MustangPERFECTEliteFITSERIESDOCUMENT #1-2026©2011 ClassicAutoAir / 6.11vs1©©

FIGURE 8FIGURE 9Remove The Heater Control Head From The Dash. 1) There are four OEM screws that hold your control head to the dash, two on the lower

FIGURE 11www.classicautoair.com • 888.791.6384 • PAGE 6©2011 ClassicAutoAir / 6.11vs1FIGURE 12FIGURE 13NOTE: The clips will match and fit into the

Step 3) We included our exclusive cable Integrators, which you will now attach to the new cables using the two #8 - 20x3/8" screws. Attach t

Before putting the control head back into the dash, first remove all three knobs using an allenhead wrench. The HEAT/DEF knobs will need to be rotate

Illustrations NOT shown actual sizeTwo 1/4 - #20 x 5/8" BoltsFour #10 - 16 x 3/4" Tek ScrewsFour #10 - 10 x 5/8" Phillips ScrewsEvapora

FIGURE 19CAUTION! BRAKE LINEYou can now begin installing your Classic Air Perfect Fit Elite System. FIGURE 174"YOU CAN DRILL A SMALL PILOT HOLE

Take a minute to familiarize yourself with the evaporator unit:EvaporatorSupport BracketHolesBlower Motor PlugThermostatActuator MotorBlower MotorBrac

FIGURE 23FIGURE 22DASHFIREWALL1/4 - #20 x 5/8" bolts and a 1/4” washerInstalling the complete evaporator unit under the dash will go much easier

FIGURE 25#10 - 16 x 3/4" Tek ScrewFIGURE 24The second 1/4 - #20 x 5/8" bolt attaches the blower motor mounting bracket in the same location

THESE ARE THE PARTS YOU WILL FIND IN BAG KIT CYou will use all of these parts and hardware during the next series of installation steps.Illustrations

FIGURE 28Refrigerant Tape1/2" Clear Drain TubeIn Bag Kit C you’ll find the firewall block off. Install this over the hose connections coming thru

THESE ARE THE PARTS YOU WILL FIND IN BAG KIT DYou will use all of these parts and hardware during the next series of installation steps.Illustrations

We’ve included enough wire length to allow you to mount the ECU in a variety of places. It is very important that you mount this in a place where it w

www.classicautoair.com • 888.791.6384 • PAGE 18REMINDER: BE SURE THAT THE WIRING HARNESS DOES NOT INTERFERE WITH THE OPERATION OF ANY CONTROLS.Wir

TEMPORARILY RECONNECT THE BATTERY AT THIS TIME. YOU CAN NOW CALIBRATE YOUR UNIT.CALIBRATION: Before we boxed and shipped your unit, we tested and cal

THESE ARE THE PARTS YOU WILL FIND IN BAG KITS E, F, and GYou will use all of these parts and hardware during the next series of installation steps.Ill

TOP OF DASHS-clips (already installed) Defrost Adaptor DefuserDuct Hose(Secured with zip-tie)OEM Defrost VentBag Kit E. The following steps are for le

Bag Kit F: Attach a louver ball assembly to the bottom edge of instrument panel as shown below. Use two #10 - 16 x 3/4" Tek screws through the lo

FIGURE 33FIGURE 34Approx.1/4”Approx.1/4”Bag Kit G: Installing the center louver vent requires a small amount of cutting to the dash support. Using a 3

FIGURE 33FIGURE 34Approx.1/4”Approx.1/4”Bag Kit G: Installing the center louver vent requires a small amount of cutting to the dash support. Using a 3

You have just purchased the highest quality, best performing A/C system ever designed for your Classic Vehicle. To obtain the high level of performanc

FIGURE 361 1/4"3"REMOVE You can reinstall the glove box at this time. If your vehicle was equipped with a center console (which you removed

THESE ARE THE PARTS YOU WILL NEED FOR THE ENGINE COMPARTMENT INSTALLATIONYou’ll find all of these parts within the main boxBag of O-rings and Mineral

ENGINE COMPARTMENTENGINE COMPARTMENT INSTRUCTIONSSTEP ONE: IF YOU HAVE NOT DONE SO ALREADY, DISCONNECT THE BATTERY. STEP TWO: During the next steps yo

STEP THREE: DRIER AND CONDENSER PREPARATION. You can perform most of the following steps on a clean flat surface like a workbench. Lay the condenser

STEP SIX: Your OEM radiator support was designed to support a A/C condenser and conveniently has two small indentations on the drivers side core suppo

STEP EIGHT: Time to install the compressor kit. Included in your box is a premium compressor kit with all the parts you’ll need to install the compres

STEP TEN: Connect the pressure switch by first connecting one wire to the connection on the compressor, and the other wire will be routed along with t

Please read thru these procedures before completing this new A/C system charging operation. A licensed A/C technician should be utilized for these pro

The air conditioning system in your car is comprised of a compressor, condenser, expansion valve, receiver/drier, and evaporator. Refrigerant (also kn

Check List, Pre-Installation:Procedures, During Installation:Before beginning the installation check the shipping box for the correct components. YOUR

Control & Operating InstructionsYour new Perfect Fit-Elite system offers complete comfort capabilities in virtually every driving condition. This

Remove Glovebox, Console (if equipped) Radio and Bezel, and set them aside for reinstall later (see figure 1). The removal of the Original Heater Asse

FIGURE 5UPPER HEATER HOSE LOWER HEATER HOSE 1"ABFIGURE 6OEM Heater Unit(Not reinstalled)BLOWERMOTORLocate blower motor on the firewall (Passenger

NOTE: Illustrations NOT shown actual sizeBlower SwitchBlower Switch KnobTwo #6 - 20x3/8" ScrewsTwo - Cable ClipsWire Harness -Power SupplyCable I